Custom carbon fiber composites
Carbon Fiber Composites
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Carbon Fiber Composites
We produce custom carbon fiber composite parts , tailored to the required strength, shape and application.
Depending on the part and the functional requirements, both forged carbon fiber , carbon fiber sheet material and classic lay-up composites can be used.
For forged carbon fiber parts, the associated molds are 3D printed , which significantly accelerates the development and production process without sacrificing accuracy or reproducibility .
This approach makes it possible to efficiently produce both prototypes and small series .
On this page you will find an overview of the various composite techniques and applications.
Ordering a composite part works as follows.
You can request a quote without obligation and completely free of charge via the “Request a quote” button.
You will receive a price quote from us within 24–48 hours .
After your approval, we will send you a payment request by email.
Once payment is received, we will begin production of your parts as soon as possible and ship them after completion of the production process.
If desired, we are happy to assist you in choosing the right composite type and the associated production process.
Composite techniques
Depending on the application, mechanical requirements, geometry and series size, the most suitable composite technique is selected.
We produce various types of carbon fiber composite parts , each with their own production method and properties.
Forged carbon fiber parts use 3D-printed molds. This significantly accelerates the development process and allows complex shapes to be created efficiently and reproducibly. Carbon fiber sheet material is precisely machined by milling solid sheet material , which is ideal for flat or lightly shaped parts with tight tolerances. For classic lay-up composites, molds are manufactured via CNC milling or 3D printing , depending on the required accuracy and complexity. The parts are then produced via resin infusion , which ensures an optimal resin-to-fiber ratio and results in strong, lightweight structures.
The choice of technique and production method is always based on the functional requirements of the component , so that strength, weight, finish and reproducibility are optimally matched to each other.
Forged carbon fiber
Forged carbon fiber is a composite technique in which loose carbon fibers are pressed together with epoxy resin under high pressure in a closed mold.
This method makes it possible to realise complex shapes that are difficult or impossible to achieve with classic carbon lay-up.
The molds for forged carbon fiber are 3D printed (or CNC machined from aluminum, depending on the application and series size), which significantly speeds up the development process while maintaining high dimensional accuracy.
The optimal amount of resin is predetermined using computer simulations to achieve an optimal resin/fiber ratio . This results in strong, stiff, and reproducible parts with a characteristic forged carbon appearance.
Forged carbon fiber is particularly suitable for functional parts , housings and structural components where freedom of form and strength are central.
Carbon fiber lay-up (resin infusion)
In classic carbon fiber lay-up, dry carbon fiber cloths are manually placed into a mold and then impregnated via the resin infusion process .
During this process, the resin is sucked through the fibres by means of a vacuum , resulting in a very uniform resin distribution and an optimal resin/fibre ratio .
For large carbon parts, molds can be made by milling EPS and then applying a hard coating to provide a suitable mold surface.
For smaller and more complex parts, highly precise molds can be 3D printed . This combination enables the efficient production of both large structures and highly detailed parts.
Carbon lay-up via resin infusion results in very strong and light composite parts , suitable for applications where weight, stiffness and structural performance are critical.
Carbon fiber sheet material (Sheet)
Carbon fiber sheet material consists of pre-impregnated or laminated carbon layers .
These plates are then precisely milled into the desired end component.
Milling carbon fiber sheet material allows for the production of parts with tight tolerances , flat surfaces , and consistent material thickness .
This technique is ideal for applications where dimensional stability and reproducibility are important, such as mounting plates, reinforcements, brackets and structural elements .